Wilde Analysis Ltd

engineering by analysis

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Structural Analysis (FEA)

Home » Engineering Simulation & Risk Management Capabilities » Design Simulation » Structural Analysis (FEA)

Our experienced technical team has helped companies assess thousands of structures for integrity and performance using Ansys and other software. When applied correctly, FEA provides many benefits over hand calculations and prototype testing for productivity and innovation.

Software & Consulting

Successful stress, deflection and thermal simulations require models to be set up and interpreted correctly, including quality meshing and realistic assembly contact.

As an Ansys channel partner, we help companies undertake their own structural analysis by providing software, training and technical support. We also have a large consulting team for project work and to help our clients expand their FEA capacity and skills at short notice.

Our breadth of software capabilities and in-house expertise enable us to choose the right analysis approach to match the application, covering beam, shell and solid meshing, contact modelling and handling of static and dynamic loading conditions. In many cases, these models have to adhere to the requirements of regulatory standards and codes.

We tackle all types of static, dynamic and buckling simulations for fabrication and assemblies, including proper treatment of contact, welds and bolted connections to assessment by BS 5950-1-2000.

Courtesy: Mechatherm International Ltd
Courtesy: Mechatherm International Ltd
Courtesy: Flexible Engineered Solutions Ltd
Courtesy: Flexible Engineered Solutions Ltd
 

 

  • Stress & Failure
  • Thermal
  • Dynamics
  • Buckling
  • Fatigue
  • Materials
  • Pressure / Design by Analysis

Structural analysis projects typically include the identification and risk assessment of failure modes. Common failure modes are mechanical overloading, plastic collapse, localised yielding or wear.

However, we have also investigated other potential causes of failure such as hydrogen embrittlement and ageing, including stress corrosion cracking of stainless steel subsea equipment to DN-RP-F112.

We can predict progressive failure using advanced fracture mechanics capabilities within Ansys, including application of the Paris Law for aluminium structures.

Our structural analysis capabilities may inform a Failure Mode Effects Analysis (FMEA/FMECA) undertaken by yourself or with the support of our Safety & Reliability engineers during product development.

Often structural stress is caused by temperature gradients and both steady-state and transient thermal analysis have been undertaken using Ansys and other FEA codes.

We have simulated thermal cracking of ceramic refractory tiles due to quenching processes, in addition to thermo-mechanical simulations for a diverse range of products including engine ice protection systems, ceramic catalysts, oil well plug systems and roof tiles. Results have been validated through physical test data and thermal shock tests.

Our structural analysis and fluid dynamics capabilities can be combined to study fluid-structure interaction (FSI) behaviour, including both thermal and pressure loading.

 

 

We support both implicit and explicit dynamic analysis with Ansys Mechanical and Ansys LS-DYNA, in addition to kinematic (rigid body) simulations to extract dynamic loads from reciprocating machinery. Natural frequency (modal), harmonic, response spectrum and random vibration applications are common to understand how a system performs relative to its critical frequencies.

Projects range from automotive after treatment systems, fuel oil coolers, nuclear gloveboxes to gas holders. Sources of dynamic loads vary widely, from gas pulsations within internal baffles and rotating equipment to road vibrations and seismic events.

Through our long-term relationship with the off-road vehicle industry, we are highly experienced in transient dynamic analysis such as the assessment of falling object protective structures (FOPS) to BS EN ISO 3449:2008. Impact or blast simulations have included mobile phone drop tests to regulatory requirements and explosion-resistant safety enclosures for ATEX certification, together with shock testing for marine applications to recognised standards such as BV 0430.

capabilities_structural_mechanics_impact_mobile_phone
Historical Drop Test Analysis

A major consideration for many load-bearing structures, we predict buckling-capacity safety-factors using both linear and non-linear approaches. Some examples of recent projects include offshore fabricated towers, railway masts, bridges and outdoor storage tanks subject to variable wind loading.

Courtesy: Motherwell Bridge Ltd Clayton Walker Gasholders
Courtesy: Motherwell Bridge Ltd Clayton Walker Gasholders

Fatigue life prediction of structures and systems has been one of our most common applications over three decades, correlating results with physical test data where it is available. Whether the excitations are static or dynamic, regular or completely random, we ensure designs meet their requirements for safe-life or damage-tolerant design.

We have experience in fatigue life predictions within many industries, from mixing vessels and ship-based rotating equipment to speciality bridges subject to multiple crossings, applying relevant codes such as Eurocode, PD5500 and DNV CN30-7. Depending on requirements, leading fatigue software tools are available through ANSYS.

Gearbox fatigue assessment – operating points in relation to fatigue limit
Gearbox fatigue assessment – operating points in relation to fatigue limit

 

In addition to ‘linear’ metallic materials, we are also very familiar with hyperelastic and creep modelling of polymers and rubbers for seals, housings and other products.

We can translate complex non-linear behaviour into efficient material models suitable for FEA. This includes the project management of material physical tests and development & validation of constitutive models to implement within our clients’ analysis software.

We have significant experience handling large deformation problems involving extensive contact and rigid body motion, covering nuclear, aerospace, automotive, electronic and consumer products among other industries. Some of these applications exploit our complementary capabilities to model metal forming processes.

With specialised skills in the analysis of GRP, sandwich, honeycomb and other anisotropic composite materials, we have undertaken a range of projects in aerospace and other industries requiring strong, lightweight structures.

Our structural polymer capabilities are also supported by our injection moulding simulation experience.  

Composite Ducting Analysis
Composite Ducting Analysis

We regularly undertake design assessment for code compliance. We are very familiar with PD5500, Eurocode and ASME VIII & ASME V Design by Analysis for pressure vessel and related equipment, including stress linearisation. We also undertake the bespoke assessment of designs not in-line with conventional codes and standards.  

capabilities_pressure_vessel_analysis_ASME_VIII_Division_2
Pressure vessel analysis subjected to internal pressure and nozzle loads

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Client Feedback

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"It is safe to say that we see you as our established long-term partner. As all of our operations every month move much more into England together with rising sales demand, we will very soon need to launch more micro-EV models to keep up and more than excited to reunite to make some truly fantastic designs come to life. "

Wau Motors

“Wilde Analysis have been working with us over several years in assessing fatigue requirements for a wide range of exhaust and after treatment system applications. The hallmark of my relationship with Wilde Analysis over the past two years has been based on the clarity in thought, technical know how and the willingness to take on complex problems.  Technical expertise, project planning, time management and problem solving skills have been the core pillars of the Wilde Engineering Services Team. In addition to providing engineering services to Eminox, Wilde also are also our software providers (ANSYS), and have actively led discussions around developments within the software to show how some of these could enhance our day-to-day FE requirements. These sessions have been extremely productive in helping shape the strategy for the development of FEA within Eminox – it has helped me immensely to review the direction for virtual analysis led design within Eminox. Ours has been a partnership that has grown in strength and maturity and promises to follow that trend moving forward.”

Eminox

For our product to be viable and successful, we had to make sure it could perform how we expected it to perform. That’s where analysis and strength testing was vitally important. Wilde Analysis provided an excellent service delivering the results in a truly professional manner and worked with us through various iterations of the product. A very knowledgeable and highly recommended company.

Philadelphia Scientific UK Ltd

ANSYS AIM allowed UEL to run multiphysics analysis of heat transfer for a new engine where testing of prototypes would usually be the method used. The engine is still in early stages but dozens of analyses have been run, steering the project in its direction. What AIM offered over other platforms was a relatively cheap but powerful solver which is very intuitive. The addition of finning to the engine housing is currently set to reduce the maximum housing temperature by up to 51% and not a single prototype has been manufactured yet.

UAV Engines

This was a unique project for the client and for us. We required Wilde’s help and are very happy with the outcome. Wilde’s engineers also provided us with knowledgeable advice and recommendations to improve our design work; there have been no issues with the fabrication and installation and we have found Wilde’s engineers very helpful throughout our design development and the client’s approval process.

BCS Design

Wilde’s integrated scope of material testing, material modelling and model validation provides an excellent base for our FE analysis, allowing our in-house analysis team to focus on providing high-quality analysis of our products.

Siemens Subsea

Very good course. Communicates a huge complex package simply and effectively……A rounded course covering a range of topics, presented by a very knowledgeable tutor.

Technip Umbilical Systems

Having some exposure to ANSYS Mechanical in my current role the mechanical intro course has answered a lot of questions and uncertainties. It has also prompted new questions about potential for many of the encountered features and the prospect of facilitating better engineering analysis.

John Crane

On completion of the design, Wilde, being a preferred partner of Parkburn, was enlisted to carry out independent verification. After specifying the design requirements and objectives of the analysis, Parkburn can rely on Wilde to provide reliable results in a presentable format ready for review by design approval agencies.

Parkburn Precision Handling Systems

IAC and Wilde Analysis have been working together for several years now, and we at IAC know that our CFD and FEA work is in safe hands. The intuitive way the work is completed means IAC engineers can be confident of high-quality results delivered by Wilde on schedule.

IAC Acoustics

This has been a very productive and informative piece of work from my point of view. It has shed some very encouraging light on the expected behaviour of the larger scale devices and I am very optimistic about the future of the concept. Thank you for managing to combine competence with charm, it’s been a pleasure. I do indeed hope to work with Wilde again in the future.

Oleotec

Great course, knowledgeable tutor. Perfect for me after ten years of studying FEA at university.

Offshore Renewable Energy Catapult (Narec)

….thank you again for all your hard work with our project. We are very satisfied with the work produced and I am pleased that we have furthered our understanding of our product. I believe this is an important step in advancing our technical information and I look forward to working with you again in the future.

Gantry Rail

I would just like to thank everyone at Wilde for the high quality FEA work on some new products we are bringing to market. Without doubt, the analysis helped us design a product that will outperform our original design. The engineers involved were most helpful, not only in delivering the work but also explaining the results and working with us on design improvements. I will certainly be using the service on future products we bring to market.

Flambeau

We were very impressed with how well the process went. Compared to our previous experience of product development / FEA with a prior company, we felt that the process with Wilde was much faster, with results expertly presented and proven to be accurate.

Mergon International

Thanks for your support on this. It’s really beneficial to get a second pair of eyes.

FMC Technologies

The course is excellent I feel confident about going back to work and using ANSYS.

Schlumberger

The project fully met our defined objectives and gave us exactly what we wanted. I was particularly impressed with the Wilde engineer’s knowledge of materials – not many mechanical engineers would know so much about stress properties but he was very clued up on this. In terms of value for money, I would give Wilde ten out of ten

Pipeline Engineering & Supply Co.

Well executed, gives accurate level of confidence to start running simulations unaided... efficient …required minimal interface, but provided a pragmatic approach & interpretation (of results)

Halliburton (Red Spider Technology)

It was very useful to us to get a feeling for how the seal behaves from before fixing to fixed. We would certainly include this phase for future jobs where we plan to use straight tooling for manufacture.

Crux Products

We’d like to thank you for your help with this project. Getting such concise and helpful information back will ultimately help in our quest to buy the ANSYS software.

Victor Lighting

Wilde provided efficient communication with a cost effective approach within the timescale required to keep the project on target. The final report was delivered to both our client and Lloyds Register for third party approval. The team at Wilde gave excellent back up after the report had been delivered, answering any queries relating to the analysis that was raised by the third party body.

Contitech Oil & Gas

Wilde quickly understood the analysis that needed to be done on the Forward Tooling Assembly and used their FEA and CFD expertise to develop a new design to optimise the efficiency of the new vehicle within the required time scales.

Forum Energy Technologies

Wilde Analysis supply MMD with all our ANSYS products, along with providing technical assistance on some of our more challenging consultancy projects. Their depth of knowledge and wealth of experience along with the support of the very latest analysis software have been contributory factors in helping MMD to stay at the forefront of mining machinery design.

MMD Design and Consultancy

We believe that we have been very well supported by Wilde FEA and have a robust solution in the ANSYS product.

Precision Polymer Engineering

The job was delivered on time with a very proactive approach from their engineers. Subsequent tests on the machine have proven the model to be accurate and allowed the design to develop.

Edwards Vacuum

Wilde Analysis Ltd are a very professional and competent organisation and employees.

JCB Landpower

The content of the course was perfectly tailored to our applications & level of detail required. I like the teaching style of introducing the broad topics in their basics & then going through each again in the next level of detail & then again at a higher level. Each time you feel like you know about the topic & can build on it which is very confidence inspiring... great technique.

Red Bull Technology

I have found this course particularly useful. The content took me from a basic level of understanding to a point at which I feel comfortable using the software effectively. The teaching and exercises were very effective and interesting.

Sellafield

Everything about Wilde exuded first class quality from the moment [they] came to visit us to listen to our requirements. Then using Wilde’s extensive experience to provide Darchem with advice on the most cost and time effective options available for the analysis, whilst retaining accurate and robust results. The end report, results and the time scale in which this was achieved, further confirmed Wilde’s quality of service.

Esterline (Darchem Engineering)

One on one focus day was an excellent introduction. The level of focused preparation is much appreciated. Your tutors managed to pack a remarkable amount in two days whilst answering all my questions – very useful course.

Henrob

Wilde’s team deliver training competently & always have time & patience when required. Highly recommended…..Good facilities, knowledgeable staff

Siemens VAI

Course provided important information that myself and colleagues have been concerned about when approaching FEA procedures. Knowledge and technique learned will be immediately used in all future projects.

Tata Steel Strip Products

The training I received was professional and practical and provided by a competent and knowledgeable engineer. A very good course and a great introduction to ANSYS

RSA

The course enabled me to get a good grasp of the of the key functions to ANSYS Workbench which I found intuitive and with a user friendly interface. The material was well presented and the tutorials reinforced learning ….tutor has a huge amount of knowledge of ANSYS. Very Professional.

Babcock Marine & Technology

Through ANSYS Workbench we have a tool which allows us to increase the performance of our products. Drastic reductions in weights and inertia of the couplings have been achieved without compromising the strength of the unit. Lateral vibration of coupling  is now being estimated to a level of confidence previously unattainable without days of computation and cost.

Bibby Transmissions

... a key project that we had originally planned to do in-house, but our internal resources were pushed to the limit... passed it on to Wilde to complete at very short notice. They responded immediately & completed everything very quickly... They pulled it out of the bag very impressively & were the perfect solution to our difficulty. Added to that, Wilde provided excellent value for money compared to other companies that we have considered in the past.

Chesterfield Special Cylinders

Wilde’s ANSYS consultancy services had been recommended to us by another company. This was therefore the first time that we had used them and we were very satisfied with their work for us. They enabled us to meet our main objective, which was to provide independent clarification on our own calculations. Everything was done to the agreed timescale, and we were very happy with the level of communication.

Dodd Engineering

We gained a lot from our visit and are in the process of putting it into action here at CPI. We hope and feel sure there will be future scope to work with you again on other projects that the company will be involved with and will look to contact Wilde as and when those projects arrive.

Compressor Products International

ANSYS enables us to calculate stresses and FEA limits to optimise our design solutions and provide confidence in our products. By using this software, we have not only saved costs and time within our projects but also improved the reliability of our products.

BMP Europe Ltd

It was a case of us needing to get the job done quickly. Like many other companies, we don’t always have the skills and labour resources available to us in house, as our work flow varies.... If you have a good supplier, they become an extension of your business, in whom you can have confidence and rely upon when needed. This is where Wilde proves so useful to us; their engineers are really helpful, highly knowledgeable and very competent.

Baker Perkins

As a new user of ANSYS, I found the course and information very useful and has given me a great starting position to conduct basic analysis work.

Commscope

Wilde quickly understood the scope of the analysis & defined precisely the engineering information that would be required....... The product design was modified on the basis of the analysis. Samples subsequently passed rigorous environmental testing including vibration & drop testing before the design was released for high volume production.…pleased with the time Wilde take to understand our requirements …used them on a number of projects.

Plextek

Working with Wilde Analysis is a pleasure. They have the requisite skill, expertise and experience to contribute to the development of the solution. They are able to contribute at the research and development level and at the engineering design level, which is an important capability. As a business we have found them to be professional in their presentation and approach at all times.

Waters UK

... Willerby has worked closely with Wilde Analysis on new product development. The work has included in depth FEA and part optimisation studies relating to new product developments.... The work has resulted in excellent opportunities to reduce component part count and material content. Due to the success of this partnership, it is highly likely that further studies will be conducted between the two organisations going forward.

Willerby Holiday Homes

Our company continues to benefit from the ANSYS and CivilFEM software supplied to us by Wilde Analysis... It has brought many advantages, not least reduced project risk, cost savings and improved safety and quality. Wilde underpins their software supply with excellent technical support and this enables us to develop our in-house knowledge and to get the most out of our software.

Sir Robert McAlpine & Sons

We are very happy with the service that Wilde provided. Their consultancy work for us offered us peace of mind that investment on our part in tooling is worthwhile and meets the functional brief.

Edincare Pumped Drainage Systems

Overall good experience, tutor very kind and open for all our questions... Really useful course... Perfect examples that well explained the use and functions of ANSYS DesignModeler... The tutor was very knowledgeable and helpful!

JCB Excavators

We always appreciate Wilde’s approach as working with them is very beneficial for us, both in terms of project costs & knowledge transfer. They are very open about the results, barriers & difficulties involved, & do their utmost to make sure the models are validated, which not many other companies would do. Wilde go to great lengths to produce the accurate results we need, that’s why we have developed a successful working relationship.

Eminox

... Our improved in-house capability has speeded up our development schedules & helps us to progress our designs & testing much faster, with lead time reductions of around 80%...We see Wilde as a key partner in the development of our skills & software capability.

Nifco

The particular assembly that was evaluated is fitted into what we would consider to be a severe application. The study based on the FE analysis results demonstrated that there were no areas that are significantly highly stressed which in turn gives confidence with similar designs fitted to less demanding applications. The study that Wilde performed for us gives us confidence to look for similar type of assistance in the future.

Helical Technology

I was very satisfied with the end result and manner of analysis Wilde carried out for us, their input was invaluable to the project design review, they played a major part in obtaining our goal.

Global Gas Company

Wilde Analysis achieved everything that we asked of them, within the required timescale. The results were presented exactly as requested and we’re very pleased with the outcome.

Ilmor Engineering

Fantastic understanding for our FEA modelling needs…. A well structured course suitable for a range of technical backgrounds with a good mixture of conceptual explanation and hands on training.

UTC Aerospace Systems

A fantastic and thorough introduction to fundamental principles and ANSYS analysis tools. I feel more than equipped to practise these skills to support & promote a more interactive development process.

GE Aviation

Very well presented [ANSYS LS-DYNA] course by knowledgeable staff with real life experience.

Woodward Diesel Systems

Technical support gave timely well informed help with the problem that I faced, including recommendations for tackling similar situations more effectively in the future.

John Crane

I was particularly pleased with the way in which the instructor led the course and accommodated my particular requirements ...

Blast and Ballistics

I in particular found the briefing informative and your report was excellent in terms of depth, analysis and presentation.

Senior Aerospace BWT

Excellent course! ... Brilliant refresher course for those who have not used FEA day to day and need to refresh on understanding of fundamentals.

NIS
Next

Case Studies

  • » Developing a Dedicated Plastic Material Model for Siemens for use within ANSYS

  • » Offshore Lighting Design Investigation using Structural FEA

  • » Ocean Wave Converter Analysis for Renewable Energy Source

  • » Stiffness Assessment of Power Transmission Coupling

  • » Dynamic PSD Random Vibration Analysis of an Electronics Cabinet

  • » Seismic Analysis of a Pressurised Water Reactor (PWR) Insulation System

  • » Dynamic Analysis of an Airbus A340-500 VCC Composite Stowage Unit

  • » Dynamic Analysis & Design Optimisation of a Vacuum Skid Platform

  • » Structural Assessment of a Gas Transport Trailer

  • » Implementation of ANSYS for Flexible Coupling Analysis at Bibby Transmissions

  • » Structural Analysis of New Offloading Reel Design for FPSO Vessels

  • » Rubber Seal Design Assessment for Offshore Applications

  • » Structural Analysis of a Pipeline Closure System using 2D & 3D FEA to Obtain Rapid Design Feedback

  • » Wilde Analysis at WFEL – Tactical Military Bridging Specialists

  • » Contact Stress Analysis of a Mechanical Valve Rotator

  • » Plastic/Rubber Electronics Hardware Enclosure Analysis for Material Optimisation

  • » Wilde Analysis Provides ANSYS Software Solution for University Industrial Research at WMG

  • » Structural Assessment of a Diving Bell Handling System to Support In-house Capability

  • » Optimising Forward Tooling on Subsea Trenching Vehicle for Forum Energy

  • » Structural Assessment of Lifting Equipment using ANSYS

  • » Improving Structural Design of Detasseling Machine Chassis using ANSYS

  • » Supporting Sir Robert McAlpine with ANSYS and CivilFEM

  • » Two-Way Fluid-Structure (FSI) Simulation of Downhole Equipment using ANSYS

  • » Efficient Fracture Mechanics Assessment from FEA Stress Results – An Illustrated Example

  • » Structural Analysis of a Plastic-Lidded Food Box

  • » Assessment of Design Options for High-Pressure Gas Cylinder using FEA

  • Chain Management Structure – chain configuration (Courtesy: Balltec)

    » Enhanced Development of Chain Management Structure for Balltec

  • » Structural Design Validation of Downhole Pipe Assembly for Halliburton

  • » Dynamic Analysis & Fatigue Assessment of Selective Catalytic Reduction (SCR) System

  • » FEA & PD5500 Code Assessment to Accelerate Dough-Mixing Machine Development

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